Oil spraying in the food processing industry

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Oil spraying in the food processing industry

Customer Testimonial: Tio Pnevmatika d.o.o.

TIO Pnevmatika d.o.o is a renowned supplier of compressed air services in industry. The headquarter of the company is based in Slovenia, however the company also has operations in Croatia and Serbia. As a manufacturing company, they design, manufacture, test, and repair pneumatic products, assemblies and machines for all kinds of industries.

Thanks to their vast expertise of over 68 years, and extensive knowledge in the industry, TIO Pnevmatika has created a well-established network in Europe, specifically in the Croatia, Slovenia and Serbia. Having established various relationships, they provide solutions for the automotive industry, food industry, food processing and machine building.

Due to prolonged regulations developed by the outbreak of COVID19, it made it difficult for Tio Pnevmatika to visit and provide consultancy and assistance to their customers. One of these customer is a food manufacturer in the fish processing industry, more specifically the sardine canning.

 

Benefits of SETOV-C for oil spraying

The problems the customer was facing

The system of the food manufacturer was leaving the skin of the sardines fragile, frail and disintegrated due to the dehydration occurring after the cooking process.

This affected the sales of the product, as customers are more selective when it comes to the quality and visual aspects of the sardines. Because of this, the food manufacturer couldn’t achieve the desired and suitable value price for the sardines.

Reduced sales
Wasted oil
Frail skin on sardines
Lower quality

The solution

Automated process

The customer required a solution that would allow for remote control of the spray system, enabling the spray to be turned on and off as needed. They also sought to automate the spraying process in a way that was both effective and efficient.

An additional requirement was precise control over the quantity of oil being sprayed, ensuring an appropriate droplet size to evenly coat the sardines without excess waste. This was important to help maintain the integrity of the sardines’ skin.

 

 

Results of the SETOV-C

To meet these needs, the SETOV-C +SP series nozzle was recommended. This model is particularly well-suited for coating applications in the food industry. Its adjustable spray width and pattern made it ideal for regulating the olive oil flow.

Furthermore, the SETOV-C nozzles are equipped with a pilot valve, which supports the automation of industrial processes. After testing the system themselves, the end customer was satisfied and proceeded with the full installation of the nozzles.

 

System used for this application

SETOV-C air atomizing spray coating

Our SETOV-C Pneumatic spray nozzle with adjustable spray width and spray pattern. It is capable of spraying high-viscosity liquid of up to 1,000 cP. (*3) and has an excellent durability with on-off operation of spray for over 5,000,000 times.

Benefits received by the food processing company

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We provide a guarantee for all hydraulic nozzles’ spray capacity and spray angle regarding the accuracy of +/- 5% and 5° at the time of installation