Why are Blowers more energy efficient than compressed air?
The air blower nozzles or low-pressure air nozzles use the outdoor air at normal pressure to be efficient. They are very cost-efficient and require little initial costs compared to compressed air nozzles. Without the need of installing a compressor nor using compressed air to perform, the air blowers will save on energy cost and maintenance. Utilizing air blower nozzles lowers the energy consumption by 2/3 compared to compressed air nozzles, without a decreasing in performance. The outside air pressure is optimized to efficiently blow with enough force for application such as pinpoint cooling blowing off particles, drying, etc.
Reduce operating costs by 66%
Making the switch from compressor to blower reduces the operating costs by approximately 66% (results vary depending on the conditions). Customers who use blowers benefit from cost reductions and dramatically power consumption reductions.
- The decrease in pressure is compensated by the increase in air flow volume
- The air blow effect (blowing impact) does not change
What is the noise level of blower nozzles?
The second benefit of using air blowers is the reduction in noise level. Our air blower nozzles follow the requirement of the OSHA regulation to reduce the overall total noise level exposure (8 hours workday exposure to noise level below the average of 85 dB(A)). Although our compressed air nozzles perform with a lower noise level (ca. 66 – 87 dB(A) depending on the model), our air blower nozzles have a noise level of between 75 to 94 dB(A) at 0.3 MPa (ca. 3 bar) depending on the model. Slit type of air knives will have a higher noise level (e.g. 90 dB(A)) than a flat fan nozzle (85 dB(A)) or round spray type (86 dB(A)).
The importance of the choice of material
Each series offers the possibility to have the nozzle in different material: in plastic, stainless steel, or aluminium for a higher heat resistance. The standard and optional materials available for nozzles are shown in the material section of each nozzle series’ product catalog.
Applications
Each model has a different flow of air, rather the spray pattern blows in a fan shape, pinpointing with a round shape or a more long and thin spray like blades. Depending on the area of treatment, the sizes of the nozzle will influence the choice of the model.
- For a flat fan shape spray, the TF-BF42 nozzle has an opening of 42 mm wider for a high impact of air stream at low noise level.
- For a round jet air booster, the TF-BR series is designed with six orifices to generate a powerful high impact air stream while saving energy and generating low noise level.
- For a longer flat spray distribution that can cover a single area up to a 1,596 mm of width, slit nozzles like TF-BPF and SLNB series are more suitable, especially in confined spaces.
Applications
- Pinpoint cooling
- Blow-off drying
- Blow-off dust, cutting chips, coating powder etc.
- Edge wiper for steel surface treatment
Benefits of using Ikeuchi air nozzles
We developed our Ikeuchi air nozzles to maximize the blowing efficiency by providing a uniform and powerful air stream impact.
Ikeuchi air nozzles provide a reduction in noise between -9 dB(A) and -38 dB(A) from the overall total noise level.
Ikeuchi’s air nozzles require a lower consumption of compressed air flow. This leads to a reduction in energy costs and installation costs.
Guaranteed performance
Ikeuchi is an expert in nozzles since 1954, which ensures you the highest quality and expert knowledge in this field.
All our nozzles are developed and produced in-house. This ensures the highest possible global standard.
From our European branch office in the Netherlands and with the help of our wide distributor network, we are able to serve all European countries efficiently.
Download our air nozzle catalog and dive into our many different solutions for various industries and purposes
Industries in which our spray nozzles are used
From automotive to textile, Ikeuchi’s precision technology powers diverse industries worldwide. Our high-quality spray nozzles and humidification systems are designed to optimize processes, improve productivity, and reduce waste. With custom solutions for every sector, we help businesses achieve greater efficiency and sustainability.
Case studies
Conveyor belt sorting system with air nozzles
Tank cleaning for miso paste production process
Edge wiping process improvement with TAIFUJet®
Energy saving dual spray nozzles in Continuous Casting Machine
Customer stories: real experiences, genuine satisfaction
Experience the impact of Ikeuchi’s precision spray technology and innovative solutions through the voices of industries worldwide. See how we help businesses excel with custom-made solutions and unparalleled reliability.
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Blower driven air nozzles – low pressure
The products that are being offered are suitable within various industries and, regardless of the type of nozzle and its application, the standard of quality strives to remain similar, an excellent quality that can be not only guaranteed, but also supported by testimonials and success stories of our customers.