Standard angle
Atypical angle
Anti-clogging
Multi orifice
What are full cone spray nozzles?
With a full cone spray pattern, the droplets are sprayed in a cone-shaped manner, having its origin point at the nozzle orifice. This spray pattern is often recommended in multiple industrial applications, as it allows an even distribution of a liquid onto a surface.
This spray pattern is useful when it comes to spraying a cooling liquid on a still surface. Since full cone nozzles are very useful, a wide range of specific nozzles for various applications have been designed. Some of the full cone nozzles are designed to be clog-resistant.
To get a better grasp at the applications for which they are suitable for, the full cone spray pattern nozzles are organized into 4 sub-categories, as follows:
Sub-categories:
- Standard angle full cone nozzles
- Special angle full cone nozzles
- Anti-clogging nozzles
- Special full cone nozzles
How to choose the right full cone nozzle?
A nozzle’s characteristics and features are distinguishing from nozzle to nozzle, depending for which application they are suitable for. Some distinguishing factors are related to the type of spray angle and the spray characteristics, as these differs from nozzle to nozzle.
In the case of the standard angle nozzles, the spray capacity ranges from small to medium depending on the liquid pressure and spraying time, and the full cone spray pattern has a round impact area and a uniform distribution. On the other hand, certain models from the anti-clogging nozzles have a higher spray capacity, which are ideal for specific type of applications such as cleaning and washing booths.
What is applicable for the great majority of full cone spray nozzles is their uniform spray pattern distribution. Only for models such as the INJJX-Y series, the type of spraying liquid distribution system implemented is a mountain-shaped spray distribution.
Regarding spray angles, these vary from sub-category to sub-category. As an example, within the special angle full cone nozzles we can encounter 3 different types of angles:
3 different angles:
- Narrow
- Wide
- Variable between certain degrees
Applications
Thanks to their high array of possibilities, the full cone spray nozzles provide a wide variety of optimal solutions to your applications, from which we can mention the following:
- Cleaning
- Spraying water or chemicals
- Cooling
- Paper or metal trimming
- Irrigation
The full cone spray pattern nozzles are manufactured either from stainless steel or plastic. In addition, some of the models have the benefit of being designed from a special material for which Ikeuchi is renowned: ceramics. In certain cases, advanced ceramic materials have been utilized to produce whole nozzles and orifices only.
One of the main reasons for utilizing ceramic nozzles, is that they are ideal for situations when abrasive-wear occurs. The spray nozzle head is always exposed to abrasion due to high velocity flows. If the liquid to be sprayed also contains slurry or impurities, abrasive wear will occur more quickly.
Our spray nozzles with ceramic material have an enhanced toughness which slows down the wear of the nozzles compare to standard steel nozzles. The spraying products that have been manufactured either with a ceramic nozzle orifice or full ceramic nozzle: JUP series, J series, 7KB series, JUXP-AL92 series, AJP-AL92 series. If you would like to encounter more details in regard to ceramic nozzles’ benefits and applications, please visit our Ceramic spray nozzles page.
Benefits of using Ikeuchi spray nozzles
Cost efficient
01High wear resistance
Ikeuchi spray nozzles are known for their high wear resistance. For the highest wear resistance you should try our ceramic spray nozzles.
02Water conservation
A high quality spray nozzle will maintain its spray pattern and spray distribution for longer, which will lead to less water waste.
03Less downtime
Due to less frequent clogging issues or the need to replace spray nozzles, our nozzles lead to less downtime in your production.
Guaranteed performance
04Guaranteed quality
Ikeuchi is an expert in spray nozzles since 1954, which ensures you the highest quality and expert knowledge in this field.
05Made-in-Japan
All our spray nozzles are developed and produced in-house. This ensures the highest possible global standard.
06Spray guarantee
At Ikeuchi we offer guarantee for spray capacity and spray angle with an accuracy of + or – 5 % and 5 degrees.
>Downloadour hydraulic spray nozzle catalog
Download our hydraulic spray nozzle catalog and dive into our many different solutions for various industries and purposes
Industries in which Ikeuchi spray nozzles are used
From automotive to textile, Ikeuchi’s precision technology powers diverse industries worldwide. Our high-quality spray nozzles and humidification systems are designed to optimize processes, improve productivity, and reduce waste. With custom solutions for every sector, we help businesses achieve greater efficiency and sustainability.
Ikeuchi continuously invests in the quality of our products through research, innovation, and inspection processes.
Case studies
Conveyor belt sorting system with air nozzles
A customer involved in the food industry in Poland was not satisfied with the blowing performance of their...
Tank cleaning for miso paste production process
A miso paste manufacturing company was facing problems with its daily cleaning of fermentation tanks. One employee would...
Edge wiping process improvement with TAIFUJet®
A Japanese steel manufacturer had issues with insufficient water removal during the edge wiping process. Edge wiping is...
Energy saving dual spray nozzles in Continuous Casting Machine
A large European steelmaker was looking for ways to reduce its energy use on the production site. The...
Customer stories: real experiences, genuine satisfaction
Trusted Worldwide, Rated on Trustpilot
Experience the impact of Ikeuchi’s precision spray technology and innovative solutions through the voices of industries worldwide. See how we help businesses excel with custom-made solutions and unparalleled reliability.
Company’s who trust our products
Stay updated: Ikeuchi news & insights
"*" indicates required fields
Get expert advice:
contact us today
Would you like to know what Ikeuchi can do for your organization? We’re happy to discuss your needs and show how we can solve your challenges. You’ll receive a response from us within 24 hours!
"*" indicates required fields
Prefer to call? No problem!
Call us: +31 (0) 20 820 2175
That’s why you choose Ikeuchi
- Global presence and experience
- The number 1 nozzle manufacturer in Japan
- Japanese Precision Technology
We provide a guarantee for all hydraulic nozzles’ spray capacity and spray angle regarding the accuracy of +/- 5% and 5° at the time of installation
Full cone spray pattern nozzles
The products that are being offered are suitable within various industries and, regardless of the type of nozzle and its application, the standard of quality strives to remain similar, an excellent quality that can be not only guaranteed, but also supported by testimonials and success stories of our customers.
