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Applying release agent to bread tins



Avoiding sticky bread

At a customer at a bread factory, the application of release oil to bread tins moving along a conveyor belt was being carried out manually. The task of applying oil to thousands of tins passing by each day was a massive undertaking, and the staff were already overwhelmed with other tasks. They approached us to see if we could help them find a way to streamline the process.

Benefits of BIMV spray nozzles:

System used for this application

Non-wetting
Ultra-fine mist
Less manual labour

BIMV

The BIMV pneumatic spray nozzle is ideal for lubrication purposes disinfection purposes due to its ultra-fine atomization.

The solution

Ikeuchi proposed a BIMV spray nozzle unit capable of automating the application process. Initially, the customer was concerned about excessive oil build-up on the moulds and the high frequency of equipment maintenance caused by nozzle clogging. However, we resolved these issues by selecting a two-fluid nozzle that ‘applies small quantities’ and is ‘resistant to clogging’. Furthermore, we incorporated an automatic on/off function into the unit, combined with a sensor, to ensure that the oil is not left spraying continuously.

The result

By automating the release agent application process in this way, we have resolved chronic labour shortages, eliminated application inconsistencies caused by manual work, and achieved consistent quality. Furthermore, the automatic on/off function has reduced oil consumption.

Advantages of BIMV for lubrication

Customer stories: real experiences, genuine satisfaction

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We provide a guarantee for all hydraulic nozzles’ spray capacity and spray angle regarding the accuracy of +/- 5% and 5° at the time of installation