Customer Testimonial : Hoya Lens Manufacturing Hungary Private CO.
Hoya Lens Manufacturing Hungary Private CO. is an affiliate company of Hoya Vision Care Europe. It develops products in the fields of eye care (lens industry) with mineral lenses and plastic tinted lenses and is the biggest supplier of mineral prescription (RX) lenses of Hoya Vision Care Europe.
The company is located in Mátészalka, Hungary, and has been a significant part of Hoya’s operations since the 1970s. Hoya Lens Manufacturing Hungary exports their lenses all over the world.
Benefits of AKIMist® Dry Fog humidifier
- Better product quality
- Sales increased
- Reduced waste
- Increased efficiency
The problems the customer was facing
- Inefficient existing humidification system
- Unstable Relative Humidity levels
- Unstable temperature
- Dust related defects
- Decreased productivity
- Increased maintenance
The solution
Humidity control
In many industries like the lens industry, dust particles related defects are a significant lost in time and cost (repairs). Therefore, alternative solution are often implemented to solve that issue.
Mr. Kosa, the general manager of the Hoya Hungary facility, contacted IKEUCHI because he was looking for a high-performance humidification system. The facility was already equipped with another system, but the results were not satisfying to Hoya Lens Manufacturing (See the resulting graph at the end).
Our engineers quickly found the appropriate solution. They advised him to set up the Dry Fog humidifier AKIMist®“E” in all three zones of the facility where humidity control and dust suppression were needed.
Results of the AKIMist® Dry Fog Humidifier
The AKIMist®“E” system allowed a significant improvement of quality. Indeed, it managed to reduce the dust-related defects by 30% which exceeds the expectations.
As you can see, the temperature and relative humidity levels were low and volatile, but it changed as soon as the AKIMist®“E” was operating. The three zones reached a level of 45-50% relative humidity, which solves all dryness-related issues. It also achieved to reduce the temperature by 3 degrees which allowed substantial energy savings.
System used for this application
AKIMist® Dry Fog Humidifier
AKIMist® is known for its non-wetting abilities due to it tiny droplet size aound 7.5 µm. This means that the droplets are so small that they will bounce back without bursting on any surface leaving no risk of leakage or condensation. This is a very convenient ability in a factory with expensive machinery and materials which cannot get exposed to water or condense.
Benefits received by Hoya
- Low-cost dust suppression solution
- Substantial reduction in dust-related defects
- Avoid dust related defects
- 3 degrees decrease in temperature
- Tangible energy savings
- Easy maintenance
- Improve the working environment
Customer stories: real experiences, genuine satisfaction
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